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Agglomerated Flux GJ-101G
GJ-101G

Agglomerated Flux GJ-101G

Fluoride-basic type agglomerated flux (improved grade)

  • GB/T 5293-2018 F7A4-EM12K / F8A4-EH14
  • NB/T 47018.4-2017
  • AWS A5.17 F7A4-EM12K

Basic Information

  • BASICITY :

    2.0 (basic)

  • DENSITY :

    1.0 g/cm3

  • GRAIN SIZE :

    10-60 mesh (2.0-0.28mm)

  • PACKAGING :

    25 kg plastic valve bags, 500/1000 kg large bags

Application

  • 01GUJIN

    An improved fluoride-basic sintered flux with higher basicity, providing excellent low temperature impact toughness down to -40C and -60C.

  • 02GUJIN

    Metallurgical neutral behavior with very low hydrogen content. Produces weld metal with excellent crack resistance in highly restrained joints.

  • 03GUJIN

    When paired with EM12K wire, suitable for welding pressure vessels, storage tanks, and structural steel requiring F7A4 classification with -40C impact toughness.

  • 04GUJIN

    When paired with EH14 wire, suitable for welding high strength low alloy steels, offshore structures, and heavy machinery requiring F8A4 classification with excellent low temperature toughness.

Main constituents

SiO₂+TiO₂ CaO+MgO Al₂O₃+MnO CaF₂ S P
18-25 28-35 23-30 16-25 <=0.03 <=0.03

Mechanical Properties of Deposited Metal

Wire Yield >=MPa Tensile MPa Elongation >=% Impact -40C >=J
EM12K (H08MnA) 400 480-660 26 47
EH14 (H10Mn2) 470 550-700 26 57

Note

  • Sintered flux with high moisture absorption. Must be dried at 300-350C for 2 hours before use. For critical low temperature applications, dry at 350C for 2 hours and use within 4 hours.

  • Wire cleaning: Keep wire surface clean, free of oil, rust, and moisture. Use properly cleaned and rust-free wire for critical applications.

  • Groove cleaning: Clean groove and 20mm range on both sides thoroughly. Preheat may be required for thick sections and high restraint joints.

  • Parameter selection: Select parameters according to steel grade, thickness, and required impact temperature. Conduct full process qualification including impact testing at required temperature before production.

WHY US

Consistent Quality, Direct Factory Pricing.

  • TECHNOLOGY
    GUJIN

    TECHNOLOGY

    100% batch consistency ensured by our advanced in-house QA lab.

  • EXPERIENCE
    GUJIN
    20
    +

    EXPERIENCE

    20+ years mastering SAW metallurgical synergy for heavy industries.

  • OEM SERVICE
    GUJIN

    OEM SERVICE

    Full OEM empowerment, from custom formulations to private labeling.

  • MANUFACTURING SCALE
    GUJIN

    MANUFACTURING SCALE

    Massive automated capacity to stabilize your bulk supply chain.

  • GLOBAL TRUST
    GUJIN

    GLOBAL TRUST

    Long-term partner to hundreds of industrial conglomerates worldwide.

FAQ

How do you prevent the agglomerated flux from absorbing moisture during long-distance sea freight?

Moisture control is critical for submerged‑arc welding fluxes. Our standard packaging is 25‑kilogram multi‑layer kraft paper bags lined with heavy‑duty moisture‑proof plastic bags. For extreme environments or ultra‑low hydrogen requirements (such as H5 grade), we can also provide custom heavy‑duty aluminium foil vacuum packaging. All goods are stacked on wooden pallets and tightly wrapped with multiple layers of industrial shrink film to ensure 100% dryness upon arrival at the port.

We are fabricating API 5L X70 pipes. Can we use standard neutral fluxes like GJ-301?

No. For High-Grade Oil & Gas pipeline fabrication (such as API X60 to X70), standard neutral fluxes like 301 or active fluxes like 501 are not suitable, as they cannot guarantee the required extreme low-temperature impact toughness. You must use our dedicated pipeline-grade Fluoride-Basic agglomerated flux, GJ-101Q (or GJ-101G), combined with Mo/Ni-alloyed wires (e.g., EA2 or S3Ni1Mo).This combination ensures zero loss of alloying elements and guarantees impact values of ≥27J(or much higher) at -40°C to -50°C.

What is your minimum order quantity (MOQ) and typical delivery time for a 20ft container?

Our standard MOQ for international orders is normally 5 tons per item. For a full 20‑foot FCL container, the loading capacity is usually 24 tons subject to container space constraints, and it can reach 27 tons without pallets. A 40HQ high‑cube container can hold a maximum of 28 tons. Backed by our robust production capacity, we can finish production, quality inspection and packaging within 7‑10 days upon receiving the deposit, and deliver the goods to major Chinese ports such as Qingdao Port or Tianjin Port.

Our workshop wants to save time and energy. Is there a way to use the agglomerated flux directly without the re-baking process?

Yes! We fully understand that re-baking costs time and electricity. For customers who want to skip this step, we highly recommend selecting our Heavy-Duty Aluminum Foil Vacuum Packaging. The flux is vacuum-sealed immediately after high-temperature manufacturing. When you open the bag in your workshop, the flux is in a 100% factory-dry state and can be poured directly into the welding hopper for immediate use.

Our steel plates have light rust and mill scale, and we cannot perfectly sandblast all of them before welding. Which flux can prevent porosity in this situation?

For structural steel with surface impurities like rust, oil, or mill scale, standard neutral or high-basic fluxes will likely cause porosity. You need our GJ-501A (Aluminate-Rutile Active Flux). It features a highly active deoxidizing slag system that offers exceptional tolerance to surface contaminants. This allows you to achieve flawless, X-ray quality welds at high speeds without rigorous pre-weld grinding, significantly boosting your shop floor efficiency.

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