Copper-Free Solid Wire
(22Cr-8Ni-3Mo-N duplex stainless)
GJ-ER2209 is a 22% chromium - 8% nickel - 3% molybdenum - nitrogen duplex stainless steel solid wire strictly complying with AWS A5.9 ER2209. The balanced austenite-ferrite microstructure provides a unique combination of high strength, excellent corrosion resistance, and good toughness for welding 2205 duplex stainless steel.
High Strength & Toughness: Duplex microstructure delivers minimum 690 MPa tensile strength with excellent impact toughness down to -40C.
Superior Corrosion Resistance: 22Cr-3Mo-N composition provides excellent pitting resistance (PREN >=34) for chloride-rich environments.
Nitrogen Alloyed: 0.08-0.20% nitrogen enhances strength and pitting resistance, and promotes a balanced ferrite-austenite ratio in the weld.
With 90%Ar+10%CO2 shielding: For welding 2205 (UNS S31803/S32205) duplex stainless in chemical tankers, pressure vessels, and heat exchangers.
With Ar+2%N2 shielding: For welding duplex stainless in offshore platforms, desalination plants, and pulp/paper digesters.
For high-chloride service: Suitable for components exposed to seawater, brine, and acidic chloride environments where austenitic grades would pit.
|
Elements |
C |
Si (Silicon) |
Mn |
Cr |
Ni |
Mo |
N |
S |
P |
|
AWS Requirement |
<=0.03 |
<=0.90 |
0.50 - 2.00 |
21.5 - 23.5 |
7.5 - 9.5 |
2.5 - 3.5 |
0.08 - 0.20 |
<=0.030 |
<=0.030 |
|
Typical Actual Value |
0.02 |
0.50 |
1.20 |
22.5 |
8.5 |
3.0 |
0.14 |
0.008 |
0.015 |
Mechanical properties tested as all-weld metal with 90%Ar+10%CO2 shielding gas (DC+). AWS A5.9 specifies minimum properties for ER2209.
|
Test Item |
Yield Strength |
Tensile Strength |
Elongation |
Impact@-40°C |
|
AWS A5.9 Requirement |
>=550 MPa |
>=690 MPa |
>=20% |
>=27 J |
|
Typical Actual Result |
620 MPa |
780 MPa |
25% |
80 J |
|
Wire Diameter |
0.8 mm (0.030") |
1.0 mm (0.040") |
1.2 mm (0.045") |
1.6 mm (1/16") |
|
Amperage |
60 - 150 |
80 - 200 |
100 - 280 |
140 - 350 |
|
Voltage |
18 - 22 |
20 - 26 |
22 - 30 |
24 - 34 |
Consistent Quality, Direct Factory Pricing.
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100% batch consistency ensured by our advanced in-house QA lab.
GUJIN
20+ years mastering SAW metallurgical synergy for heavy industries.
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Full OEM empowerment, from custom formulations to private labeling.
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Long-term partner to hundreds of industrial conglomerates worldwide.
Moisture control is critical for submerged‑arc welding fluxes. Our standard packaging is 25‑kilogram multi‑layer kraft paper bags lined with heavy‑duty moisture‑proof plastic bags. For extreme environments or ultra‑low hydrogen requirements (such as H5 grade), we can also provide custom heavy‑duty aluminium foil vacuum packaging. All goods are stacked on wooden pallets and tightly wrapped with multiple layers of industrial shrink film to ensure 100% dryness upon arrival at the port.
No. For High-Grade Oil & Gas pipeline fabrication (such as API X60 to X70), standard neutral fluxes like 301 or active fluxes like 501 are not suitable, as they cannot guarantee the required extreme low-temperature impact toughness. You must use our dedicated pipeline-grade Fluoride-Basic agglomerated flux, GJ-101Q (or GJ-101G), combined with Mo/Ni-alloyed wires (e.g., EA2 or S3Ni1Mo).This combination ensures zero loss of alloying elements and guarantees impact values of ≥27J(or much higher) at -40°C to -50°C.
Our standard MOQ for international orders is normally 5 tons per item. For a full 20‑foot FCL container, the loading capacity is usually 24 tons subject to container space constraints, and it can reach 27 tons without pallets. A 40HQ high‑cube container can hold a maximum of 28 tons. Backed by our robust production capacity, we can finish production, quality inspection and packaging within 7‑10 days upon receiving the deposit, and deliver the goods to major Chinese ports such as Qingdao Port or Tianjin Port.
Yes! We fully understand that re-baking costs time and electricity. For customers who want to skip this step, we highly recommend selecting our Heavy-Duty Aluminum Foil Vacuum Packaging. The flux is vacuum-sealed immediately after high-temperature manufacturing. When you open the bag in your workshop, the flux is in a 100% factory-dry state and can be poured directly into the welding hopper for immediate use.
For structural steel with surface impurities like rust, oil, or mill scale, standard neutral or high-basic fluxes will likely cause porosity. You need our GJ-501A (Aluminate-Rutile Active Flux). It features a highly active deoxidizing slag system that offers exceptional tolerance to surface contaminants. This allows you to achieve flawless, X-ray quality welds at high speeds without rigorous pre-weld grinding, significantly boosting your shop floor efficiency.
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