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Submerged Arc Welding Flux GJ-101AB
GJ-101AB

Submerged Arc Welding Flux GJ-101AB

Agglomerated Aluminate-Basic

  • EN ISO 14174: S A AB 1 67 AC H5
  • AWS A5.17: F7A4-EM12K / F7P4-EM12K

Basic Information

  • BASICITY :

    ~1.4

  • DIFFUSIBLE HYDROGEN :

    <=5 ml/100g (H5 Grade)

  • GRAIN SIZE :

    0.2 - 1.6 mm (10-60 mesh)

  • DENSITY :

    1.2 g/cm3

  • PACKAGING :

    25 kg plastic valve bags, 500/1000 kg large bags

Application

  • 01GUJIN

    This is an agglomerated aluminate-basic welding flux specifically engineered for the pipeline industry and heavy structural steel.

  • 02GUJIN

    Perfectly suited for carbon steel and low-alloy steels, particularly X60-X70 grade pipeline steels.

  • 03GUJIN

    It supports both AC and DC power sources and performs exceptionally well in multi-layer welding, single-wire, and high-speed tandem (multi-wire) submerged arc welding.

  • 04GUJIN

    Features highly stable arc, excellent self-peeling slag detachability (even in narrow grooves), and smooth weld bead appearance.

Main constituents

SiO₂+TiO₂ CaO+MgO Al₂O₃+MnO CaF₂
20-25 20-25 35-45 15-20

Mechanical Properties of Deposited Metal

Wire electrodes used Yield strength ≥MPa Tensile strength ≥MPa Elongation8%≥% Impactvalues≥J
(CVN)
+20°C -20°C -40°C
EM12K 475 570 32 -- -- 185

Note

  • Before welding, the flux must be baked at approximately 300-350C (572-662F) for 2 hours to guarantee H5 diffusible hydrogen levels.

  • Before welding, remove impurities such as rust, scale, and primer from the surface of the base metal to obtain high-quality weld deposited metal.

  • In multi-layer welding, the backing weld for groove welding requires a small current and welding speed.

  • Add new flux regularly to prevent flux defects and poor weld bead surface formation when reusing flux.

WHY US

Consistent Quality, Direct Factory Pricing.

  • TECHNOLOGY
    GUJIN

    TECHNOLOGY

    100% batch consistency ensured by our advanced in-house QA lab.

  • EXPERIENCE
    GUJIN
    20
    +

    EXPERIENCE

    20+ years mastering SAW metallurgical synergy for heavy industries.

  • OEM SERVICE
    GUJIN

    OEM SERVICE

    Full OEM empowerment, from custom formulations to private labeling.

  • MANUFACTURING SCALE
    GUJIN

    MANUFACTURING SCALE

    Massive automated capacity to stabilize your bulk supply chain.

  • GLOBAL TRUST
    GUJIN

    GLOBAL TRUST

    Long-term partner to hundreds of industrial conglomerates worldwide.

FAQ

How do you prevent the agglomerated flux from absorbing moisture during long-distance sea freight?

Moisture control is critical for submerged‑arc welding fluxes. Our standard packaging is 25‑kilogram multi‑layer kraft paper bags lined with heavy‑duty moisture‑proof plastic bags. For extreme environments or ultra‑low hydrogen requirements (such as H5 grade), we can also provide custom heavy‑duty aluminium foil vacuum packaging. All goods are stacked on wooden pallets and tightly wrapped with multiple layers of industrial shrink film to ensure 100% dryness upon arrival at the port.

We are fabricating API 5L X70 pipes. Can we use standard neutral fluxes like GJ-301?

No. For High-Grade Oil & Gas pipeline fabrication (such as API X60 to X70), standard neutral fluxes like 301 or active fluxes like 501 are not suitable, as they cannot guarantee the required extreme low-temperature impact toughness. You must use our dedicated pipeline-grade Fluoride-Basic agglomerated flux, GJ-101Q (or GJ-101G), combined with Mo/Ni-alloyed wires (e.g., EA2 or S3Ni1Mo).This combination ensures zero loss of alloying elements and guarantees impact values of ≥27J(or much higher) at -40°C to -50°C.

What is your minimum order quantity (MOQ) and typical delivery time for a 20ft container?

Our standard MOQ for international orders is normally 5 tons per item. For a full 20‑foot FCL container, the loading capacity is usually 24 tons subject to container space constraints, and it can reach 27 tons without pallets. A 40HQ high‑cube container can hold a maximum of 28 tons. Backed by our robust production capacity, we can finish production, quality inspection and packaging within 7‑10 days upon receiving the deposit, and deliver the goods to major Chinese ports such as Qingdao Port or Tianjin Port.

Our workshop wants to save time and energy. Is there a way to use the agglomerated flux directly without the re-baking process?

Yes! We fully understand that re-baking costs time and electricity. For customers who want to skip this step, we highly recommend selecting our Heavy-Duty Aluminum Foil Vacuum Packaging. The flux is vacuum-sealed immediately after high-temperature manufacturing. When you open the bag in your workshop, the flux is in a 100% factory-dry state and can be poured directly into the welding hopper for immediate use.

Our steel plates have light rust and mill scale, and we cannot perfectly sandblast all of them before welding. Which flux can prevent porosity in this situation?

For structural steel with surface impurities like rust, oil, or mill scale, standard neutral or high-basic fluxes will likely cause porosity. You need our GJ-501A (Aluminate-Rutile Active Flux). It features a highly active deoxidizing slag system that offers exceptional tolerance to surface contaminants. This allows you to achieve flawless, X-ray quality welds at high speeds without rigorous pre-weld grinding, significantly boosting your shop floor efficiency.

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