GET A QUOTE
Submerged Arc Welding Flux GJ-102
GJ-102

Submerged Arc Welding Flux GJ-102

Basic type agglomerated flux

  • GB/T 5293-2018
  • NB/T 47018.4-2017

Basic Information

  • BASICITY :

    2.5 (high basic)

  • DENSITY :

    1.0 g/cm3

  • GRAIN SIZE :

    10-60 mesh

  • PACKAGING :

    25 kg plastic valve bags, 500/1000 kg large bags

Application

  • 01GUJIN

    A high basicity sintered flux with very low sulfur and phosphorus content, providing excellent low temperature impact toughness and crack resistance.

  • 02GUJIN

    The high basic slag system produces very clean weld metal with low inclusion content, suitable for welding critical pressure vessels and heavy structures.

  • 03GUJIN

    When paired with nickel-alloyed wires (such as W106, W108), suitable for welding low temperature pressure vessel steels (3.5Ni, 5Ni) requiring impact toughness down to -60C to -100C.

  • 04GUJIN

    Suitable for nuclear power equipment, LNG storage tanks, cryogenic pressure vessels, and other critical applications requiring ultra-low temperature toughness.

Main constituents

SiO₂+TiO₂ CaO+MgO Al₂O₃+MnO CaF₂ S P
10-20 35-45 15-25 ~20 <0.02 <0.03

Mechanical Properties of Deposited Metal

Wire Yield >=MPa Tensile >=MPa Elongation >=% Impact -60C >=J
Ni-alloyed (W106) 400 490-650 22 27

Note

  • High basic sintered flux with high moisture absorption. Must be dried at 300-350C for 2 hours before use. For cryogenic applications, strict moisture control is essential.

  • Wire cleaning: Use properly cleaned wire with low residual elements. Wire chemistry must be qualified for the required low temperature service.

  • Groove cleaning: Extreme cleanliness required. Remove all oil, rust, paint, and moisture from groove and adjacent areas. Preheat per WPS requirements.

  • Parameter selection: Conduct full process qualification including Charpy impact testing at the required service temperature. Interpass temperature and heat input control are critical for low temperature toughness.

WHY US

Consistent Quality, Direct Factory Pricing.

  • TECHNOLOGY
    GUJIN

    TECHNOLOGY

    100% batch consistency ensured by our advanced in-house QA lab.

  • EXPERIENCE
    GUJIN
    20
    +

    EXPERIENCE

    20+ years mastering SAW metallurgical synergy for heavy industries.

  • OEM SERVICE
    GUJIN

    OEM SERVICE

    Full OEM empowerment, from custom formulations to private labeling.

  • MANUFACTURING SCALE
    GUJIN

    MANUFACTURING SCALE

    Massive automated capacity to stabilize your bulk supply chain.

  • GLOBAL TRUST
    GUJIN

    GLOBAL TRUST

    Long-term partner to hundreds of industrial conglomerates worldwide.

FAQ

How do you prevent the agglomerated flux from absorbing moisture during long-distance sea freight?

Moisture control is critical for submerged‑arc welding fluxes. Our standard packaging is 25‑kilogram multi‑layer kraft paper bags lined with heavy‑duty moisture‑proof plastic bags. For extreme environments or ultra‑low hydrogen requirements (such as H5 grade), we can also provide custom heavy‑duty aluminium foil vacuum packaging. All goods are stacked on wooden pallets and tightly wrapped with multiple layers of industrial shrink film to ensure 100% dryness upon arrival at the port.

We are fabricating API 5L X70 pipes. Can we use standard neutral fluxes like GJ-301?

No. For High-Grade Oil & Gas pipeline fabrication (such as API X60 to X70), standard neutral fluxes like 301 or active fluxes like 501 are not suitable, as they cannot guarantee the required extreme low-temperature impact toughness. You must use our dedicated pipeline-grade Fluoride-Basic agglomerated flux, GJ-101Q (or GJ-101G), combined with Mo/Ni-alloyed wires (e.g., EA2 or S3Ni1Mo).This combination ensures zero loss of alloying elements and guarantees impact values of ≥27J(or much higher) at -40°C to -50°C.

What is your minimum order quantity (MOQ) and typical delivery time for a 20ft container?

Our standard MOQ for international orders is normally 5 tons per item. For a full 20‑foot FCL container, the loading capacity is usually 24 tons subject to container space constraints, and it can reach 27 tons without pallets. A 40HQ high‑cube container can hold a maximum of 28 tons. Backed by our robust production capacity, we can finish production, quality inspection and packaging within 7‑10 days upon receiving the deposit, and deliver the goods to major Chinese ports such as Qingdao Port or Tianjin Port.

Our workshop wants to save time and energy. Is there a way to use the agglomerated flux directly without the re-baking process?

Yes! We fully understand that re-baking costs time and electricity. For customers who want to skip this step, we highly recommend selecting our Heavy-Duty Aluminum Foil Vacuum Packaging. The flux is vacuum-sealed immediately after high-temperature manufacturing. When you open the bag in your workshop, the flux is in a 100% factory-dry state and can be poured directly into the welding hopper for immediate use.

Our steel plates have light rust and mill scale, and we cannot perfectly sandblast all of them before welding. Which flux can prevent porosity in this situation?

For structural steel with surface impurities like rust, oil, or mill scale, standard neutral or high-basic fluxes will likely cause porosity. You need our GJ-501A (Aluminate-Rutile Active Flux). It features a highly active deoxidizing slag system that offers exceptional tolerance to surface contaminants. This allows you to achieve flawless, X-ray quality welds at high speeds without rigorous pre-weld grinding, significantly boosting your shop floor efficiency.

GET IN TOUCH